Vibro Meter 200-510-078-115

The Mechanical Protection Card (MPC4) Model 200-510-078-115, part of Vibro-Meter's VM600 series, is specifically designed for online monitoring and protection of critical rotating machinery. As the core module of the VM600 Mechanical Protection System (MPS), it real-time collects, processes, and reports dynamic signals such as vibration, speed, and displacement, enabling continuous equipment condition assessment and fault early warning.

Key Technical Specifications

• Model/Part Number: 200-510-078-115 (MPC4)
• Channel Configuration: 4 dynamic signal channels + 2 speed channels, all independently programmable
• Signal Types: Multiple sensor inputs including acceleration, velocity, and displacement (proximity probe)
• Processor: DSP-based high-speed digital signal processor with programmable broadband/narrowband filters
• Measurement Range: Covers a wide vibration frequency band from low to high frequencies, meeting monitoring needs of different machinery
• Dimensions/Weight: Approximately 26 × 16 × 5 cm, weight about 0.56 kg
• Operating Environment: Waterproof and dustproof housing, suitable for harsh industrial field conditions

Product Features

• Continuous Online Protection: The card remains online at all times, monitoring in real-time and triggering protective actions immediately when abnormalities occur.
• High-Precision DSP Sampling: Adopts advanced digital signal processing technology to ensure accuracy and real-time performance of measurement data.
• Flexible Multi-Channel Configuration: 4 dynamic channels and 2 speed channels can be freely programmed according to on-site requirements, compatible with multiple sensors.
• Programmable Filtering: Supports custom settings of broadband and narrowband filters to adapt to different spectral characteristics.
• Synchronous Amplitude-Phase Monitoring: Acquires both amplitude and phase information simultaneously in order tracking mode, providing a more comprehensive mechanical condition profile.
• Modular Structure: Plug-and-play compatibility with other VM600 system modules (CPU, backplane, communication card) for easy system expansion.

Structure and Composition

• MPC4 Mechanical Protection Card (core processing unit)
• Backplane/Rack (ABE04x/ABE056): Provides power supply, backplane communication, and mechanical support.
• CPU/Communication Module (CPUx): Responsible for system configuration, data aggregation, and interface with SCADA/DCS.
• Front-End Sensors: Accelerometers, velocity meters, proximity probes, pressure sensors, etc., selected based on on-site needs.
• VibroSight Software: Used for parameter setting, real-time monitoring, historical data analysis, and report generation.

Typical Application Fields

• Steam turbines and gas turbines in power plants
• Pumps, compressors, and fans in petrochemical industry
• Aero-engines and rail transit traction motors
• Critical bearings and gearboxes of mining and heavy machinery
• Any high-speed rotating equipment requiring continuous vibration monitoring and mechanical protection

Installation and Maintenance Guidelines

• Installation Location: The card should be installed in the rack backplane to ensure good heat dissipation and avoid strong magnetic field interference.
• Power Supply and Grounding: Use power supplies complying with IEC 60320 standard and ensure proper grounding to prevent electromagnetic noise.
• Sensor Arrangement: Select appropriate sensors based on equipment vibration characteristics, with stable fixing methods that do not affect measurement direction.
• Software Configuration: Perform channel mapping, threshold setting, and alarm logic programming via VibroSight. On-site calibration is recommended before initial commissioning.
• Regular Inspection: Check the connection status of the card and backplane, operation of cooling fans, and tightness of sensors every 6-12 months.
• Firmware Upgrade: The manufacturer regularly releases DSP firmware and software updates. Upgrade during maintenance windows to obtain the latest features and security patches.

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HONG KONG SAUL specializes in four core system areas: DCS, PLC, robotics, and large-scale servo systems.

Our main products include various modules/cards, controllers, touch screens, and servo drives.

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