ATLAS PF4002-G-HW

1. Overview

The Atlas Copco PF4002-G-HW is a core model in the Power Focus 4000 series, classified as a high-performance intelligent tightening controller. It integrates drive, power supply, control, and communication functions, mainly used for managing Atlas Copco Tensor series electric tools. This controller serves as a crucial core device for achieving automated assembly and precise tightening processes.

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2. Technical Parameters

Parameter	Description
Model Meaning	PF4002: Power Focus 4000 series, 2-level power control range (compatible with small and medium torque tools); G: Advanced version (graphical control); PB/HW: Hardware standard version (integrated PROFIBUS interface)
Power Supply Specification	90-120V / 180-240V AC, 320W, 50-60Hz
Operating Temperature	Maximum ambient temperature: 40°C
Control Mode	Supports multiple tightening logics including torque control, angle control, and combined control
Language Support	Multi-language support, including Chinese and English
Communication Interface	Multiple industrial communication protocols (e.g., Ethernet/IP, PROFIBUS, CANopen)

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3. Key Features

• Graphical Control (G Version): Equipped with a graphical HMI (Human-Machine Interface), ensuring intuitive and user-friendly operation.
• Industrial-Grade Communication: Built-in PROFIBUS interface (PB version) and supports multiple fieldbuses, facilitating integration into factory automation systems.
• Intelligent Monitoring: Features powerful data recording and traceability functions, suitable for high-precision assembly lines.
• Modular Design: Supports single/multi-channel configuration to meet different production requirements.

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4. Structure & Components

• Controller Unit: Core processor and HMI display, responsible for logical operations and human-machine interaction.
• Power Supply Module: Provides stable power supply with a wide voltage range support.
• Communication Module: Integrates PROFIBUS or other industrial protocol interfaces.
• I/O Interface: Used for connecting electric tools (such as electric torque wrenches) and external sensors.

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5. Application Areas

• Automotive Manufacturing: Body, chassis, and engine assembly lines.
• Aerospace: Precision structure assembly.
• High-End Manufacturing: Industrial robot integrated assembly lines.
• Others: High-torque assembly in railway, construction machinery and other fields.

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6. Installation & Maintenance

Installation Notes

• Power Connection: Confirm that the voltage specification (90-120V/180-240V) matches the on-site power supply to avoid overvoltage or undervoltage operation.
• Communication Configuration: According to the fieldbus type (e.g., PROFIBUS), correctly connect the communication cable and configure the corresponding communication parameters.

Maintenance Recommendations

• Regular Inspection: Periodically check the power wiring and communication interfaces to prevent communication errors caused by looseness.
• Software Update: Pay attention to firmware updates on the official Atlas Copco website or ServAid platform to obtain the latest function optimizations and security patches.
• Anti-Static Protection: Pay attention to anti-static measures during operation and maintenance to avoid damage to electronic components.

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