ATLAS PF4002-C-EIP-HW

1. Product Overview

The ATLAS PF4002-C-EIP-HW is a high-end tightening controller belonging to the Power Focus 4000 series. It is usually used with ATLAS COPCO Tensor series electric torque tools (such as Tensor ST, Tensor SL, Tensor DS). This model is equipped with an EtherNet/IP (EIP) industrial Ethernet interface, featuring powerful data processing capabilities and high automation integration.

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2. Core Specifications

Specification	Description
Model	PF4002-C-EIP-HW
Communication Protocol	EtherNet/IP (EIP)
Control Mode	Torque Control, Angle Control, Combined Control, Joint Angle Control, Sequence Control
Sensor Support	12V Torque Sensor, CAN Bus Sensor
Data Functions	Real-time Data Collection, Traceability, Alarm Log, Production Statistics, Process Monitoring
Scalability	Supports Multi-channel expansion, suitable for multi-station operations

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3. Product Features

• Multi-control Mode Support: Compatible with angle control, torque control, combined control and multi-step sequence control, which can adapt to complex assembly processes.
• Industrial-grade Communication: Integrated with EtherNet/IP interface, supporting seamless connection with upper computers such as PLC and MES systems to realize Industrial Internet of Things (IIoT).
• High Precision and Traceability: Equipped with high-precision control capability and powerful data recording function, meeting the requirements of high-reliability assembly.
• Modular and Compact Design: The hardware structure is compact, easy to install in the control cabinet, and supports highly scalable multi-station process control.

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4. Structure and Composition

• Main Controller: The main body of PF4002-C-EIP-HW, responsible for command calculation and execution.
• Connecting Harness: Used to connect torque sensors, actuators and upper computers.
• Software Platform: Usually matched with Atlas Copco Power Focus 4.0 software platform (including PC terminal and HMI terminal) for parameter setting, data monitoring and system debugging.

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5. Main Application Fields

• Aerospace Industry: Bolt connection of aircraft structural components and assembly of composite material connections.
• Automotive Manufacturing: High-precision tightening of key components such as engines, gearboxes and chassis.
• Railway and Construction Machinery: Assembly process control of large equipment components.
• New Energy Field: Such as bolt connection control of new energy vehicle power battery modules.

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6. Installation and Maintenance Recommendations

Installation

• Environmental Requirements: Ensure that the installation environment meets industrial equipment standards (such as temperature, humidity, ventilation), and avoid high humidity or strong corrosive environments.
• Communication Connection: Select the appropriate industrial bus interface (such as EIP, PROFINET, etc.) for wiring according to on-site needs to ensure reliable connection.
• Power Requirements: Use a regulated power supply that meets the specifications to avoid equipment failure caused by voltage fluctuations.

Maintenance

• Regular Inspection: Regularly check the cable connection status and interfaces to prevent loosening or oxidation.
• Firmware Update: Pay attention to the firmware upgrades released by Atlas Copco official, and regularly update software and firmware to obtain new functions and bug fixes.
• Data Backup: Regularly back up parameter settings and production data to prevent data loss caused by system failures.

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