ATLAS PF3009-G-DN-HW

1. Product Overview

The ATLAS PF3009-G-DN-HW is a high-end torque controller belonging to the Atlas Copco Tensor series. It is mainly used for critical bolt tightening tasks in industries such as automotive manufacturing, aerospace, and rail transit. Through precise torque control, angle control, and composite control, this controller ensures the assembly quality and safety of connectors.

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2. Key Specifications

• Power Supply Requirement: AC 90–240V, 50/60Hz
• Weight: Approximately 12–16 kg (depending on specific configuration)
• Interface Type: Supports Industrial Ethernet, Serial Port (RS-232/RS-485), and I/O signal expansion
• Modular Design: Supports pluggable modules (such as RBU modules) for easy tool parameter setting and on-site maintenance

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3. Product Features

• Multifunctional Control Modes: Supports torque control, angle control, and composite control (Torque+Angle) to meet the needs of complex processes.
• Graphical Interface: Friendly operation interface, supports user programming and multi-process step switching. Combined with Atlas Copco's ToolsTalk software, it can achieve more flexible process management.
• Durability: Designed for harsh industrial environments, suitable for continuous and stable operation.
• Modularity: Facilitates quick on-site module replacement or maintenance, reducing downtime.

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4. Structure and Composition

• Main Control Unit: Includes core processor, memory, and power management module.
• I/O Module: Used to connect motors, sensors (such as torque sensors, angle sensors), and signal output.
• Communication Interface: Supports industrial protocols such as Ethernet/IP and PROFINET, facilitating integration into the factory's upper-level system (such as MES).
• Display and Operation Panel: Provides real-time data monitoring and manual operation functions.

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5. Typical Application Fields

• Automotive Manufacturing: Critical bolt tightening of engines, gearboxes, chassis, and body structural parts.
• Aerospace: High-precision assembly of wing, fuselage connectors, and engine components.
• Rail Transit: Tightening of train body and braking system components.
• Battery Manufacturing: High-precision assembly of power battery modules for new energy vehicles.

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6. Installation and Maintenance Recommendations

Installation

Should be completed by professional and technical personnel. Ensure that the connection between the controller, motor, and sensor is firm, and that the power supply and communication lines comply with local electrical specifications.

Maintenance

Regularly check the connection status of RBU modules and I/O interfaces, clean the cooling fan, and keep the equipment well-ventilated. It is recommended to use Atlas Copco's official diagnostic tools (such as ToolsTalk) for regular inspections.

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