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0102030405
ATLAS PF3007-G-HW Single Tool Controller
ATLAS PF3007-G-HW
1. Overview
The Atlas Copco PF3007-G-HW belongs to the Power Focus 3000 series and is a single-tool controller developed based on the Tensor S4/S7 platform. It is mainly used to control one electric tool (Nutrunner), realize precise control of tightening parameters such as torque and angle, and is suitable for small and medium-sized assembly production lines.
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The Atlas Copco PF3007-G-HW belongs to the Power Focus 3000 series and is a single-tool controller developed based on the Tensor S4/S7 platform. It is mainly used to control one electric tool (Nutrunner), realize precise control of tightening parameters such as torque and angle, and is suitable for small and medium-sized assembly production lines.
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2. Core Parameters & Technical Specifications
Parameters
Specifications
Model
PF3007-G-HW (NSFP/Power Focus Tensor)
Control Capability
Supports 1 electric tightening tool (Nutrunner)
Communication Interfaces
PB model (such as PF3007-G-PB-HW) has a built-in Profibus interface; also supports USB, RS232, Ethernet (optional) and Open Protocol standard interfaces
Power Supply Range
100-240 VAC AC
Applicable Platform
Tensor S4/S7 (such as S4, S7, S8, etc.)
Software Version
Usually pre-installed with Open Protocol SW 1.2.10.27 or newer version
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| Parameters | Specifications |
|---|---|
| Model | PF3007-G-HW (NSFP/Power Focus Tensor) |
| Control Capability | Supports 1 electric tightening tool (Nutrunner) |
| Communication Interfaces | PB model (such as PF3007-G-PB-HW) has a built-in Profibus interface; also supports USB, RS232, Ethernet (optional) and Open Protocol standard interfaces |
| Power Supply Range | 100-240 VAC AC |
| Applicable Platform | Tensor S4/S7 (such as S4, S7, S8, etc.) |
| Software Version | Usually pre-installed with Open Protocol SW 1.2.10.27 or newer version |
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3. Product Features
- High-Precision Control: It can realize precise control of various tightening strategies such as torque, angle, and torque-angle, which is suitable for tightening tasks of key bolts.
- Data Traceability: Supports the collection and storage of process data, facilitating the traceability of assembly quality and process control.
- Multiple Communication Protocols: Built-in Profibus (for PB models) or supports a variety of industrial communication protocols, which is convenient for integration with PLC and MES systems to achieve seamless connection of automated production lines.
- High Integration: As a hardware-activated version (HW), it usually includes necessary power management and interface circuits to adapt to the needs of different production environments.
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- High-Precision Control: It can realize precise control of various tightening strategies such as torque, angle, and torque-angle, which is suitable for tightening tasks of key bolts.
- Data Traceability: Supports the collection and storage of process data, facilitating the traceability of assembly quality and process control.
- Multiple Communication Protocols: Built-in Profibus (for PB models) or supports a variety of industrial communication protocols, which is convenient for integration with PLC and MES systems to achieve seamless connection of automated production lines.
- High Integration: As a hardware-activated version (HW), it usually includes necessary power management and interface circuits to adapt to the needs of different production environments.
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4. Structure & Composition
- Control Unit: The core processor board is responsible for real-time control of the operation of the electric tool.
- Power Module: Adapts to 100-240 VAC industrial power supply and provides stable working voltage.
- Interface Module: Provides tool connection interface (for connecting Nutrunner) and communication interfaces (such as Profibus, USB, etc.).
- Housing: Usually adopts an industrial-grade metal housing, which meets the protection level standard (such as IP67) and is suitable for harsh industrial environments.
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- Control Unit: The core processor board is responsible for real-time control of the operation of the electric tool.
- Power Module: Adapts to 100-240 VAC industrial power supply and provides stable working voltage.
- Interface Module: Provides tool connection interface (for connecting Nutrunner) and communication interfaces (such as Profibus, USB, etc.).
- Housing: Usually adopts an industrial-grade metal housing, which meets the protection level standard (such as IP67) and is suitable for harsh industrial environments.
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5. Main Application Fields
Automotive Manufacturing
- Tightening of key bolts for engines, gearboxes, chassis and body structural parts.
- High-precision assembly of new energy vehicle power battery modules and electric drive systems.
- Tightening of key bolts for engines, gearboxes, chassis and body structural parts.
- High-precision assembly of new energy vehicle power battery modules and electric drive systems.
Industrial Robot Automatic Tightening Workstations
- Integrated with robots to realize efficient and precise automatic tightening operations.
- Integrated with robots to realize efficient and precise automatic tightening operations.
Construction Machinery & Rail Transit
- High-torque tightening of structural part connections, braking systems and suspension components.
- High-torque tightening of structural part connections, braking systems and suspension components.
Home Appliances & Electronic Manufacturing
- Suitable for small and medium-sized production lines with flexible varieties, such as the assembly of home appliances.
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- Suitable for small and medium-sized production lines with flexible varieties, such as the assembly of home appliances.
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6. Installation & Maintenance
Installation
- Usually installed in a control cabinet or on the rack of a workstation.
- Ensure that the power cord, communication cable (such as Profibus cable) and tool cable are correctly connected.
- Wiring according to the electrical drawings to ensure reliable grounding.
- Usually installed in a control cabinet or on the rack of a workstation.
- Ensure that the power cord, communication cable (such as Profibus cable) and tool cable are correctly connected.
- Wiring according to the electrical drawings to ensure reliable grounding.
Maintenance
- Regularly check whether the connecting wires are loose or worn.
- Clean the dust and oil on the surface of the housing to prevent water and dust from entering and affecting heat dissipation.
- Regularly update the firmware through PC software or handheld devices to obtain the latest functions and repair patches.
- Regularly check whether the connecting wires are loose or worn.
- Clean the dust and oil on the surface of the housing to prevent water and dust from entering and affecting heat dissipation.
- Regularly update the firmware through PC software or handheld devices to obtain the latest functions and repair patches.
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