ATLAS PF3000-C-HW

1. Core Overview

Definition: The PF3000-C-HW is a highly integrated intelligent tightening controller, specifically designed for Atlas Copco Tensor series electric tools (such as ST, ES, ETX). It integrates power supply, drive, controller and communication module into one unit.

Positioning: It is suitable for medium-torque assembly tasks, mainly applied in scenarios requiring high tightening quality control (such as automotive and aerospace fields).

Version Description:

• C: Standard control version, suitable for conventional tightening applications.
• HW: Hardware version configuration (usually refers to the version with standard hardware configuration, not a custom-made version).

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2. Key Technical Parameters

• Torque Range: Usually covers the medium torque segment from 30Nm to 150Nm.
• Communication Capability: Supports standard industrial bus (such as DeviceNet, Profibus) communication, facilitating integration into larger automated systems.
• Control Precision: Provides high-precision torque and angle control to ensure assembly quality.

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3. Product Features

• High Integration: Integrates power supply, drive, controller and communication module, simplifying system wiring and installation.
• Intelligence: Built-in advanced control algorithms, enabling precise torque and angle control, suitable for high-quality assembly lines.
• Modular Design: Facilitates maintenance and upgrading; users can replace or upgrade specific modules as needed.

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4. Structure and Composition

• Controller (Main Body): The core control unit, with built-in microprocessor and control logic.
• Power Supply Module: Provides stable power for the controller and tools.
• Communication Module: Supports communication interfaces with PLC or upper computer.
• Heat Dissipation System: As a high-power device, it is usually equipped with an effective heat dissipation design (such as air cooling or heat pipe cooling).

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5. Main Application Fields

• Automotive Industry: Engine assembly, chassis assembly, bolt pre-tightening before body welding.
• Aerospace: High-precision tightening of aircraft fuselage and engine components.
• Energy and Power: Fastener installation in generator set and wind turbine blade assembly.
• Heavy Machinery: Fixing of large structural parts in construction machinery and shipbuilding.

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6. Installation and Maintenance

Installation: Due to its highly integrated design, installation is relatively simple, but professional personnel are still required to wire according to the wiring diagram. It usually needs to be installed in a dry and well-ventilated environment.

Maintenance: The maintenance of the PF3000 series controller mainly focuses on the following aspects:

• Regular Inspection: Check whether the power input and wiring are normal.
• Software Upgrade: Regularly update the controller firmware to obtain the latest functions and performance optimizations.
• Cleaning: Keep the equipment case clean to avoid dust accumulation affecting heat dissipation.

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