ATLAS PF300-G-HW

Product Overview

The ATLAS PF300-G-HW is an enhanced-function industrial tightening controller equipped with a DeviceNet communication interface, suitable for medium-sized assembly lines and automated workstations. This controller can control Tensor series electric tools to achieve precise torque, angle control and data traceability, serving as a key execution unit in intelligent manufacturing. It supports torque control, angle control and multi-stage composite tightening control, is compatible with tools such as Tensor ST, ES and ETX, and can store multiple tightening programs to facilitate multi-variety switching. The controller supports communication protocols including DeviceNet, Ethernet, RS232 and I/O, can be set up and monitored through ToolsTalk PF software, and is suitable for control cabinet or workstation integration.

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Core Parameters & Technical Specifications

Parameters	Description
Communication Interface	DeviceNet, Ethernet, RS232, Digital I/O
Compatible Tools	Tensor ST, ES, ETX and other electric tools
Control Mode	Torque Control, Angle Control, Multi-stage/Composite Control
Process Functions	Supports slip/omission/under-torque detection and automatic re-tightening
Program Capacity	Supports storage and switching of hundreds of tightening programs
Installation Method	Standard industrial rail mounting or control cabinet embedded mounting

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Product Features

• High-Precision Control: Configurable via ToolsTalk PF software, enabling high-precision torque and angle control to ensure assembly accuracy.
• Powerful Communication Capability: Built-in DeviceNet interface, supporting seamless integration with PLC and MES systems to realize data traceability and process management.
• Multi-Function Integration: Supports slip, omission and under-torque detection as well as automatic re-tightening, effectively guaranteeing assembly quality.
• Flexible Installation: Compatible with standard industrial rail mounting, easy to integrate into existing production lines.

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Structure & Composition

• Control Host: The core control unit, including CPU and display screen, responsible for overall operation control.
• Communication Module: Responsible for the communication of protocols such as DeviceNet, ensuring stable data transmission.
• Power Module: Provides AC 100–240V power input to supply power for the entire controller.
• Tool Interface: The interface for connecting tensioning tools (such as Tensor series), enabling signal transmission between the controller and tools.

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Application Fields

• Automotive Manufacturing: Tightening of key bolts for engines, gearboxes, chassis and body structural parts.
• New Energy Vehicles & Battery Manufacturing: High-precision assembly tasks such as power battery modules, electric drive systems and electronic control boxes.
• Construction Machinery & Rail Transit: High-torque fastening of structural part connections, braking systems and suspension components.
• Industrial Automation: Cooperating with robot assembly to realize automatic linkage and improve production efficiency.

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Installation & Maintenance

Installation

It is usually installed by standard industrial rail mounting, which is convenient for integration with PLC control cabinets or workstations, reducing installation difficulty and improving integration efficiency.

Maintenance

It is recommended to regularly check the DeviceNet communication cables to ensure stable connection and avoid communication failures; at the same time, it is necessary to regularly calibrate the tool torque settings to maintain the accuracy of assembly quality and extend the service life of the equipment.

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As a customer-focused enterprise, we provide one-stop industrial control products and customized services. Besides a wide range of high-quality industrial control equipment, we offer professional technical consultation, reliable after-sales support, and tailored integrated system solutions. Our core commitment is to resolve all your operational worries, letting you focus on expanding your core business.

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